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Top 40 Product Allstars

MICRO's readers have spoken! Here are the annual Top 40 Product All-Stars for 1998, chosen by our readers. Your interests encompass a broad selection of products, from air velocity analyzers to wafer dryers, from copper control systems to CMP delivery tools, and much more. The winners, and MICRO, thank you.

Airguard Industries
Applied Materials-
 Process Diagnostics & Control

August Technology
BOC Edwards
Cabot
Cambridge AccuSense
Clean Air Solutions
Colder Products
Control Instruments
Daitron
Dynetics
Edlon
Fit-LINE
Fluidyne
FSI International
Furon
HEPAir
Hiden Analytical
IN USA
KLA-Tencor
Lightolier
McMillan Co.
New Wave Research
Nova Measuring
 Instruments

Novellus Systems
Parker Systems
Polypros
ppb
Rath Manufacturing
Seiwa Optical
SG Water Systems
Silicon Valley Chemlabs
Stanford Research Systems
Strasbaugh
TeloSense
Trebor International
Tri-Mer
Ultratech Stepper
Veriflo
YieldUP International




CMP Thickness Monitor

Nova Measuring Instruments

Cupertino, CA

With double the throughput of the previous model, the NovaScan 420 integrated thickness monitor permits wafer metrology and mapping operations during chemical mechanical planarization. The system gives operators rapid feedback during the CMP process, offering the accuracy and resolution of stand-alone monitors and the real-time capabilities of end-point detection tools. In-water measurement eliminates the need to clean and dry wafers before measuring, and all measurements are performed while the next wafer is in process. The technology also eliminates the need to use cleanroom space for off-line measurements. The system can be incorporated into polishing systems made by OEMs such as Applied Materials, Ebara, IPEC/Planar, Speedfam, and Strasbaugh.




Inorganics Scrubber

Tri-Mer

Owosso, MI

The Point Source scrubber removes virtually all inorganic contaminants at an efficiency rate of 99.5%. The system can be used for hydrochloric acid, hydrogen bromide, ammonia, hydrogen chloride, chlorine, and hydrogen fluoride. Double containment of all liquids, a dual-chamber scrubber section, and a dual-stage mist eliminator are standard features. The scrubber uses pressure blowdown to maintain reliability and minimize maintenance. The system shuts off makeup water when processes are inactive. A vertical sump pump has no seals or magnetic drives requiring maintenance. System control is an Allen-Bradley PLC with touchscreen commands. The control is mounted in the cabinet. The scrubber is available in four sizes. Internal parts are made of PVC, and the exterior is made of flame-retardant polypropylene or PVC.




Thermoplastic Piping System

Edlon

Avondale, PA

Secure & Pure piping combines the strength of a stainless-steel exterior that resists weathering and a noncontaminating plastic interior. The system protects distribution lines from mechanical damage and eliminates potential expansion problems. Virgin resin liners come in PVDF, PP, or PTFE. Sizes range from 1/2 to 12 in. diam. A Secure Flange feature is available for applications requiring containment.




Reticle Inspection System

Applied Materials-Process Diagnostics & Control

Santa Clara, CA

An upgraded version of the company's Orbot RT-8000, the RT-8000ES offers linewidth error detector algorithms to detect linewidth variations 0.15 µm on the reticle. The algorithms enable the inspection tool to detect improperly sized features such as lines and contacts. It also improves the operator's ability to detect edge defects. Software and hardware enhancements give the system the ability to examine defects on most advanced reticles, including those using optical proximity correction and phase-shift technologies. The tool's image-acquisition technology and detection algorithms minimize the risk of false defect detection. In addition, the system's DataExpress module reduces pattern data conversion time and maintains high throughput for all mask types.




O-Ring-Free Union

Furon

Anaheim, CA

The No-O-Ring union has a tongue-and-groove sealing connection, providing a leak-free seal and eliminating the need for an O-ring that can be a contamination source. The union is designed to join components in welded PFA piping systems for ambient and high-temperature wet-process tools. It is made of high-purity PFA with a nonwetted ETFE nut to prevent contamination, and is available in 1/2-, 3/4-, and 1-in. versions. It can be assembled and disassembled quickly for simple maintenance. Pressure rating is 120 psi. The union is assembled and packaged in a Class 100 cleanroom.




Spray Cleaner

FSI International

Chaska, MN

Capable of cleaning 300-mm wafers, the Zeta surface-conditioning system can blend up to eight chemicals for process programming flexibility. The system accommodates a range of chemical blend ratios, including dilute ratios for RCA cleans and on-line HF blending. The spray tool, which can be used with front-opening unified pods or open cassettes of 15 to 25 wafers, automatically transfers wafers to spray-compatible process cassettes. This feature can lower chemical and DI water consumption, reducing production costs for pilot and production fabs. Tested at the I300I fab in Austin, TX, the system is designed for manufacturing advanced microprocessor and memory devices with linewidths as small as 0.18 µm.




Metal PVD Tool

Novellus Systems

San Jose, CA

An alternative to traditional PVD technologies, the Inova system combines a hollow cathode magnetron source and a high-productivity platform to uniformly deposit sputtered metal films. The source offers directional deposition unaffected by feature width. The system's cup-shaped target and the orientation of the permanent magnets allow deposited neutrals to be recycled until they are ionized by the high-density plasma. The recycling effect extends the life of the target. No RF coils are needed to generate the metal ion plasma, and only moderate operating pressures are needed to ensure wide bottom coverage of high-aspect-ratio structures. Degree of ionization is >90%, and sputter pressure is <1—15 millitorr. The system suits production of sub-0.18-µm devices using films such as Ti, TiN, Ta, TaN, AlCu, and Cu seed layers. Applications include deposition of Ti/TiN liner/barrier layers for tungsten plug and aluminum fill as well as advanced Ta(N)/Cu barrier/seed processes for copper interconnects. The source provides uniform bottom coverage of high-aspect-ratio devices without the use of a collimator.




300-mm Wafer Dryer

YieldUP International

Mountain View, CA

The Omega2000 cleaner/rinser/dryer produces particle-neutral hydrophobic or hydrophilic wafers @ 0.16 µm using motionless surface tension gradient technology. The system's CleanPoint filter removes particles 0.065 µm from DI water. Mean time between failures is 3000 hours. The system operates at room temperature, and the DI water is clean at discharge; no reprocessors are required.




CMP Retaining Ring Carrier

Strasbaugh

San Luis Obispo, CA

The ViPRR variable-input pneumatic retaining ring produces uniformity to within 3 mm of the wafer's edge. For use on the company's Symphony-CMP and Model 6DS-SP CMP tools, the carrier can be employed for advanced planarization applications to 0.18 µm. It is made of corrosion-resistant titanium, which makes it compatible with most CMP slurries. The ring is made of PET, a thermoplastic polyester that demonstrates stiffness, chemical and abrasion resistance, and low center line porosity.




HEPA Filter

HEPAir

Syracuse, NY

A filter system combines all the features of a fan-powered filter module with a totally self-contained air conditioner. The unit fits into a standard 2 x 4-ft T-bar ceiling and contains all components in one package, including filter, blower, cooling coil, cooling fan, condenser coil, compressor, refrigerant piping, and controls. The module accepts most manufacturers' fan filter units. It can also be furnished with its own filter, and one unit can service several fan-powered filter modules. Options include prefilters, lights, humidifier, reheating coil, and pressurization control for positive or negative pressure.


Stainless-Steel Tubing

Rath Manufacturing

Janesville, WI

A270-BPE series tubing is made of 316L stainless steel and comes in stock lengths of 20 ft. Its diameters range from 11/2 to 4 in. Tube ends are square faced to ±0.002 per inch of diameter for orbital welding. Made for oxygen distribution and other high-purity processes, the tubing is mechanically polished to 20 Ra ID maximum and 30 Ra OD maximum. The tubing exceeds the requirements of ASTM A 270 S2 and A 450. Prior to shipment it is rinsed with heated DI water in a Class 100 cleanroom, then sealed in 6-mil polyethylene sleeves.


Tank Energy Meter

ppb

Palo Alto, CA

A multifrequency meter detects energy in ultrasonic cleaning tanks from 0 to 100 W/gal. The meter also detects and displays frequencies from 0 to 200 kHz. Operators can map overall energy distribution and transducer performance. The battery-operated instrument has 100 memory locations. The meter is PLC compatible with RS-232 downloading capabilities for date, time, average cavitation energy, and standard deviation. The meter's probe lens is positioned at a 45° angle from the rod, allowing users to point the lens perpendicular or parallel to the tank bottom to collect data. Readouts appear on an LCD. The meter accommodates fluid temperatures of 1° to 70°C.


Chemical Disconnect Couplings

Colder Products

St. Paul, MN

ChemQuick CQH series couplings can be instantly disconnected during the transfer of fluids such as aggressive chemicals and ultrapure water. Made of polypropylene, the couplings accommodate a variety of chemicals and acids, making them suitable for applications such as CMP filter service. The noncontaminating couplings can also be used in DI-water cooling lines and DI-water resin bottles. Their nonmetallic flow path eliminates contamination caused by reaction to metals and chemicals. An audible click indicates a secure connection. A thumb latch for single-handed disconnections and an automatic high-flow shutoff valve are standard features. The couplings tolerate operating pressures from 0 to 80 psi, and temperatures from 32° to 150°F ambient and from 32° to 225°F fluid. Nominal flow diameter is 3/8 in.


Pipe Fitting

Fit-LINE

Santa Ana, CA

The Multi-Flare fitting permits users to connect a pipe to multiple 1/4-in. tubes using a single piece, eliminating the need for a manifold and multiple single-tube fittings. The fitting is made of chemically inert PVDF suitable for use with process chemicals and gases at temperatures 120°C. A panel-mount version is also available for passing up to six independent tubes through a bulkhead with a single fitting.


Electrostatic Plasma Probe

Hiden Analytical

Warrington, England

Suitable for RF and dc plasma reactors, the ESP Langmuir electrostatic probe provides automatic measurement, real-time display, and storage of key plasma parameters. The system enables accurate identification of process changes, including plasma potential, ion densities, electron densities, and electron temperature. The small probe tip design and efficient RF compensation ensures that spatially resolved measurements can be obtained with minimal plasma disturbance. The probe monitors plasma stability and reproducibility from process to process and from run to run, and it rapidly detects changes in power/impedance, pressure, or gas concentrations. Windows-based software offers postprocessing functions for data analysis.


Air Velocity Analyzer

Cambridge AccuSense

Shirley, MA

The Quattro Flow measures airflow velocity using four sensor ports. This multichannel design eliminates the possibility of measuring with an uncalibrated sensor, because operators are able to check one sensor against another. The instrument operates continuously for up to 8 hours of data collection and analysis and is compatible with AccuTrac software for graphical and statistical evaluation of laminar airflow. Data can be displayed, saved in .XLS format, converted into graphs, and printed without having to export it to another program. The sensor package includes clip-on sensors that can be attached to an optional grid or attached at intervals to a wand for measuring airflow in fume hoods and safety cabinets.


Wafer Inspection System

KLA-Tencor

San Jose, CA

Designed for inspecting wafers in CMP and other advanced interconnect processes, the ILM-2230 combines small-pixel, high-data-rate image processing with oblique-angle darkfield laser illumination for high-throughput production line monitoring. By reflecting light off the wafer at an angle instead of directly, darkfield illumination increases surface selectivity and suppresses noise caused by any granular features on the wafer surface. The tool's low-noise, high-speed sensor is specifically designed for darkfield illumination. The system can detect microscratches, residual metals and tungsten, pattern deformations, microbridging, and other yield-critical defects on devices with linewidths 0.25 µm. Two advanced optical filtering techniques facilitate collection of nonrepetitive defect signals and block noise from vertical and horizontal lines. In addition, the company's proprietary segmented autothreshold image processing technique integrated in the system enhances defect detection sensitivity on wafers with the metal and color variations found in CMP and metal etch processes.

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Index of Product Allstars


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