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INDUSTRY NEWS

The MEMS Zone

Fab to make IR sensor

Sarnoff Technology of Princeton, NJ, has received a contract to manufacture an advanced MEMS infrared sensor array developed by Sarcon Microsystems of Knoxville, TN. Sarcon says its uncooled 320 X 240-pixel array has 10 to 20 times the sensitivity of competing detectors. Among potential customers are manufacturers of temperature sensors and thermal cameras. The IR imaging is used to monitor overheating in equipment and in night-vision systems.

The company expects to ship integrated IR detector and ROIC electronics to OEM customers for evaluation by the end of the first quarter of 2003. Full production is set for the fourth quarter of 2003. A packaging plant for the IR detector engines will be set up at Sarnoff's site on the Princeton University campus in New Jersey. The foundry will finish developing the 320 X 240 chips before ramping to full production.

The IR detector engines use a MEMS-based microcantilever structure to provide heightened sensitivity and low noise levels. Manufacturing costs are low because standard IC processes are used to make the devices, Sarcon says.

Microscopic cantilevered elements are machined on the surface of a standard CMOS silicon wafer, says Scott Hunter, Sarcon's vice president for R&D. "The cantilevers represent pixels in an image. As they bend in response to the heat of invisible infrared light, they generate electrical signals that create a thermal image of objects in a scene."

In addition to low production costs, an important advantage of the microcantilever design is that it allows accurate imaging of "very small differences in object temperature," Hunter notes.

Sarcon is a Sarnoff Technology venture company founded five years ago to commercialize the IR microcantilever technology. Formerly RCA Laboratories, Sarnoff is a subsidiary of SRI International.


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