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Automated
Defect Inspection
Accent
Optical Technologies
Bend,
OR
SiPHER
Auto is a fully automated system for controlling metallic contamination
and defect generation on 200- and 300-mm wafers. By providing
rapid process feedback of wafer quality, it increases overall
equipment effectiveness. The system can be used to inspect incoming
wafers and monitor surface contamination. Rapid feedback allows
it to reduce the number of batches out of specification. The unit's
optics design enables it to detect defects faster and with greater
sensitivity than other methods. Its ability to monitor the wafer
surface, rather than the bulk silicon, enhances its ability to
detect defects in the device-active region. The system includes
advanced image processing and data logging for statistical process
control, and complies with all automation standards. An improved
slip inspection module for accurate and fast detection of slip
is available as an option.
Thick-Film
Quartz Heaters
St.
Louis, MO
Based
on thick-film technology, ultrapure quartz heater modules for
use in semiconductor wet-chemistry applications perform better
than inefficient infrared quartz heaters and avoid the permeability
problems associated with Teflon-coated products. The heating elements
are applied directly onto the exterior surfaces of the quartz
tubes, providing efficient transfer of heat energy and enabling
rapid response to changes in flow and temperature. The state-of-the-art
heaters are for use with aggressive chemicals, such as ammonium
hydrochloride, hydrochloric acid, hydrogen peroxide, phosphoric
acid, and ultrapure 18-M Ω DI water. The modules are 50%
smaller than competitive heaters and eliminate the risk of process
contamination if heating elements fail. The units have a maximum
process temperature of 180°C, maximum operating pressure
of 75 psi, and a maximum flow rate of 35 L/min. The heaters can
be integrated directly into process tools.
Cordless
Vacuum Wand
Sunnyvale,
CA
The
FWCR2, a battery-operated, cordless vacuum wand system can safely
handle up to 300-mm wafers for 3 hours without recharging. The unit,
part of the Freedom Wand family, can be directly connected to a
power supply when batteries have been discharged. A tabletop/wall-mount
stand keeps the unit clean and secure when it is not in use. An
ergonomic handle with finger contours makes the wand comfortable
for users. All Freedom wands are suitable for use in Class 1 cleanrooms.
(Semicon Southwest, Booth 1014)
Manual
Transfer Unit
San
Clemente, CA
The
Manual Transfer Machine transfers wafers between cassettes and
quartz or SiC boats without requiring constant, time-consuming
calibration by trained technicians. The easy-to-use unit transfers
25 wafers from a Teflon or plastic cassette to an angle-slot boat
and from the boat back to the cassette. Transfer takes place in
less than 40 seconds. The machine does not require maintenance,
calibration, or alignment and does not cause wafer rattling, chipping,
scratching, or breakage. The angle-slot boats used with the unit
reduce particle contamination and enhance uniformity, throughput,
and yield. The machine's performance equals or exceeds that of
an autoloader at one-tenth the cost.
Ultrapure
Thermoplastic Piping
Edlon
Avondale,
PA
Cost-effective,
ultrapure thermoplastic piping for semiconductor and other processes
protects critical transmission lines from mechanical damage and
eliminates expansion problems associated with solid thermoplastic
systems. Secure & Pure products combine the strength of a
stainless exterior with a noncontaminating, unpigmented plastic
interior. Virgin-resin liners are available in PVDF, PP, or PTFE.
All three materials meet the chemical-resistance, purity, and
temperature-capability requirements of the IC industry. The piping's
stainless-steel shell resists exterior corrosion, UV effects,
and weathering. It also protects high-purity lines from mechanical
and seismic damage. It is available with diameter sizes of 1/2
to 12 in. (Semicon Southwest, Booth 1737)
Deposition
Technology
Phoenix,
AZ
Available
on Epsilon reactors and Polygon cluster platforms, New Technology
performs deposition techniques for a range of semiconductor
manufacturing processes. The technology improves the performance
and manufacturing efficiency of single-wafer processes for epitaxy
of Si, SiGe, and SiGeC, as well as for rapid thermal chemical
vapor deposition of poly- and amorphous Si, SiGe, Si3N4,
and SiO2. The system's precursor relies
on very low activation energy for dissociation of adsorbed molecules
on the wafer surface, leading to a high growth rate over a wide
temperature regime. At 600°C, the deposition rate becomes
independent of substrate temperature, resulting in improved
control of layer thickness and facilitating improved thickness
uniformity and repeatability.
Bulk
Special Gas System
Wilmington,
MA
The
SpectraSure intelligent Bulk Special Gas System (iBSGS) satisfies
the high-flow and high-purity process gas requirements of the
semiconductor industry. Using all-1/2-in.
components, the system features the iGSC controller and provides
a flexible and cost-effective alternative to the traditional gas
cabinet supply scheme. Inert and hazardous process material configurations,
as well as indoor and outdoor installation options, are available.
The iBSGS ensures performance reliability, operator safety, and
product consistency.
Nitrile
Cleanroom Glove
San
Diego, CA
The
Safeskin NxT synthetic nitrile polymer cleanroom glove is made
from acrylonitrile butadiene and contains no natural rubber
latex. The white, ambidextrous, beaded-cuff glove has textured
fingertips. It has a minimum tensile strength of 14 MPa before
aging and after accelerated aging, and ultimate elongation of
500% before aging and 400% after accelerated aging. The glove's
nominal thickness is 0.16 mm at the middle finger, 0.13 mm at
the palm, and 0.10 mm at the cuff. Its nominal length is 305
mm. With a particle rating of 950 ≥0.5-µm particles/cm2,
its extractables levels are 0.03 µg/cm2 for
sodium, 0.03 µg/cm2 for ammonium, 0.03 µg/cm2
for potassium, 0.03 µg/cm2 for magnesium, 0.33
µg/cm2 for calcium, 0.23 µg/cm2
for chloride, 0.13 µg/cm2 for nitrate, and 0.07
µg/cm2 for sulfate. (Semicon Southwest,
Booth 1032)
Spin
Coater
Munich,
Germany
The
Delta 80 spin coater offers both the patented Gyrset system
and conventional open-bowl coating with the high acceleration
capabilities required for some thin-resist applications. The
tool's ability to coat thick resist makes it suitable for MEMS
applications. The Gyrset technology features a closed processing
chamber, which creates a solvent-saturated and turbulence-free
atmosphere above the substrate. The technology is required for
uniform coating of rectangular substrates and for all fast-drying
photoresists. It yields a uniform, consistent coating thickness
on most surfaces without spinning defects, such as rebounding,
splashback, striations, comets, or corner effects. The Delta
80 can process delicate wafer fragments, 200-mm wafers, and
substrates up to 6 x
6 in. A quick-exchange system enables operators to change wafer
sizes with ease.
Process
Mass Spectrometers
Ametek
Process Instruments
Pittsburgh,
PA
The
Dycor ProLine series of process mass spectrometers are compact,
bench-top systems that provide real-time process monitoring
and control. They feature high mass resolution, a low cost-per-sample
point, a flexible design, user-defined data presentation, and
high sample rate and data throughput. Available with up to 16
inlet ports for sampling process streams and calibration gases,
the systems are fully automatic. They come with multiport automatic
valve switching, an inlet manifold, a turbomolecular pumping
package, and a choice of closed ion-source analyzers. The quadrupole
mass spectrometers determine the amounts of different gas species
in a sample by providing data output not only in ion current
or partial pressure, but also in concentration units (such as
parts per million and percent). Automatic calibration and calibration
verification features allow users to quantify the amount of
gas species in a sample and to maintain analyzer sensitivity
and stability. (Semicon Southwest, Booth 1308)
Miniature
Digital Servo Drive
Windsor,
CT
The
Harmonica is an intelligent, one-horsepower digital servo drive
in a tiny, 150-g package. The drive provides up to 750 W of
continuous output power and 1500 W of peak power. It features
sinusoidal vector control, trapezoidal vector control, and trapezoidal
six-step and dc commutation methods. Integrated into the drive
is high-efficiency power switching technology aligned with a
fast version of the CANopen protocol. The drive is fully programmable
with company-supplied programming language. Users can employ
the Composer setup tool to perform drive setup, configuration,
tuning, analysis, and drive programming quickly and easily.
Fusion
Welder
Tustin,
CA
The
BCF Plus Fusion Machine joins a variety of piping materials
and provides strong fusion welds. The compact unit produces
strong, reproducible fusion welds without irregularities, beads,
or crevices. Easily transportable to remote installation sites,
the unit can join SYGEF PVDF-HP, SYGEF PVDF standard, and PP-n
(natural) piping components ranging in size from 20 mm (1/2
in.) through 63 mm (2 in.). An option is available for fusing
75–110-mm (2
1/2–4-in.)
piping. The machine uses standard butt-fusion fittings that
not only reduce costs, but also allow for more-compact installations.
A high-purity transport crate is provided with the unit. Accessories
available include a facer, a back support, a hose box, and a
card for electronic evaluation of fusion data.
Wafer-Position
Detector
Santa
Clara, CA
Whereas
conventional equipment measures notches with sensors that scan
the periphery of a rotating 300-mm wafer, the VS-Aligner wafer-position
detector makes a single, rapid measurement using whole-wafer
images produced by a megapixel digital image sensor. The images
are automatically analyzed to determine each notch and center
coordinates. The center position is accurate to within ±0.05
pixels, while the angle is accurate to within ±0.06°
(repeatable). Direct digital processing image resolution is
1280 x
1024 pixels. Featuring Ethernet/USB 1.1/EIA-232C connectivity,
the unit is easy to integrate and install. The main unit measures
80 mm wide x
130 mm high x
117 mm deep, while the camera measures 33 mm wide x
33 mm high x
44 mm deep.
Valve
with Position Indicator
Montpellier,
France
A
manual shut-off valve has a position indicator that is connected
to a PC or PLC, allowing fab personnel to manage plant safety
more effectively and with fewer visual inspections of valve
positions than conventional valves. Fabs can have several manual
valves, which must be inspected periodically to determine whether
they are on or off. The valve-position indicator performs that
function electronically, avoiding time-consuming visual inspections
and the possibility of human error. The indicator provides personnel
with constant access to real-time information about the ever-changing
situation on the fab floor, enabling them to respond quickly
if necessary. The unit detects the position of the manual valve
through two dry reed switches, which allows a controller to
control valve position.
Thin-Film
Metrology Tool
Scientific
Computing International
Carlsbad,
CA
Used
for R&D and volume production of 90-nm devices, FilmTek
2000M-DUV provides complete characterization of semiconductor
films. The instrument allows product wafer monitoring in 193-nm
DUV lithography and other film applications. It measures thickness
and optical film properties simultaneously. Based on broadband
spectrophotometry at wavelengths of 190 to 1700 nm, it has a
measurement spot size as small as 5 µm in diameter. A proprietary
algorithm enables the system to characterize single- and multilayer
films ranging in thickness from 3 Å to 250 µm in
deposition, diffusion, etch, and lithography processes. It can
characterize metal films and determine their thickness up to
several hundred angstroms. The instrument also can determine
extinction coefficient and index, roughness, porosity, composition,
crystallinity, energy band gap, inhomogeneity, and depth gradient.
CVD
Precursors
Midland,
MI
Three
CVD precursors, Z2DM (dimethyldimethoxysilane), Z4MS (tetramethylsilane),
and ZTOMCATS (tetramethylcyclotetrasiloxane), are multifunctional
silicon source liquids. They are designed for advanced PECVD
processes used to deposit thin-film dielectrics, including passivation,
etch-stop, hard-mask, and copper diffusion barrier films. These
high-performance liquid precursors are compatible with copper
dual-damascene and aluminum processes. They are colorless, noncorrosive,
nonpyrophoric organosilicon liquids that meet the highest purity
requirements of the semiconductor industry. The products offer
the same low cost of ownership, quality, and availability as
Z3MS CVD precursor.

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© 2007 Tom Cheyney
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